{"id":12525,"date":"2026-04-25T09:34:33","date_gmt":"2026-04-25T01:34:33","guid":{"rendered":"https:\/\/www.beierrecycling.com\/?p=12525"},"modified":"2026-07-30T10:12:59","modified_gmt":"2026-07-30T02:12:59","slug":"shredding-pelletizing-line-for-southeast-asian","status":"publish","type":"post","link":"https:\/\/www.beierrecycling.com\/es\/shredding-pelletizing-line-for-southeast-asian\/","title":{"rendered":"L\u00ednea de trituraci\u00f3n de tuber\u00edas de PE de 1600 mm y peletizaci\u00f3n SJ150 para el sudeste asi\u00e1tico."},"content":{"rendered":"<p>Esta semana, el taller de ensamblaje de BEIER Machinery complet\u00f3 con \u00e9xito una prueba de f\u00e1brica de una l\u00ednea completa de reciclaje de tuber\u00edas de PE encargada por un cliente del sudeste asi\u00e1tico. El paquete de equipos incluye una l\u00ednea de producci\u00f3n para triturar y desmenuzar tuber\u00edas de PE de 1600 mm y una l\u00ednea de peletizaci\u00f3n de escamas de PE SJ150.<\/p>\n<p>Dise\u00f1ado para procesar chatarra de polietileno de paredes gruesas y gran di\u00e1metro, transform\u00e1ndola en gr\u00e1nulos reciclados de alta calidad, todo el sistema funcion\u00f3 a plena carga durante la prueba. A continuaci\u00f3n, se presenta un an\u00e1lisis t\u00e9cnico del desempe\u00f1o de las m\u00e1quinas en la planta de producci\u00f3n.<\/p>\n<h4>C\u00f3mo abordar la chatarra de gran di\u00e1metro: La l\u00ednea de trituraci\u00f3n y desmenuzamiento de 1600 mm<\/h4>\n<p>El reciclaje de tuber\u00edas de agua de polietileno (PE) industriales o agr\u00edcolas suele presentar importantes dificultades de manipulaci\u00f3n. Debido a su gran di\u00e1metro y paredes gruesas, los operarios a menudo tienen que cortar previamente las tuber\u00edas con sierras manuales antes de introducirlas en trituradoras convencionales. Este paso supone un desperdicio de mano de obra y tiempo de procesamiento.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12562\" src=\"http:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-2.webp\" alt=\" PE Pipe Shredding and Crushing Line\" width=\"1100\" height=\"610\" srcset=\"https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-2.webp 1100w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-2-1024x568.webp 1024w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-2-768x426.webp 768w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-2-18x10.webp 18w\" sizes=\"auto, (max-width: 1100px) 100vw, 1100px\" \/><\/p>\n<p>Para solucionar esto, nuestro cliente opt\u00f3 por la m\u00e1quina de 1600 mm de BEIER Machinery. <a href=\"\/es\/plastic-shredding-and-crushing-production-line\/\"><strong>l\u00ednea de trituraci\u00f3n de tuber\u00edas<\/strong><\/a>Durante la prueba, cargamos secciones enteras de tuber\u00edas de PE de gran di\u00e1metro directamente en el canal de alimentaci\u00f3n.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12561\" src=\"http:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-3.webp\" alt=\" PE Pipe Shredding and Crushing Line\" width=\"1100\" height=\"450\" srcset=\"https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-3.webp 1100w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-3-1024x419.webp 1024w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-3-768x314.webp 768w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-3-18x7.webp 18w\" sizes=\"auto, (max-width: 1100px) 100vw, 1100px\" \/><\/p>\n<ul>\n<li>Sujeci\u00f3n y trituraci\u00f3n fluidas: El sistema de empuje hidr\u00e1ulico automatizado mantuvo una presi\u00f3n de alimentaci\u00f3n constante contra el rotor. Incluso al procesar paredes de tuber\u00eda de 80 mm de espesor, el rotor funcion\u00f3 sin problemas, sin que el motor se detuviera ni se produjeran picos de corriente.<\/li>\n<li>Tama\u00f1o uniforme de las escamas: Tras la etapa de trituraci\u00f3n primaria, la trituradora integrada reduce los trozos de pl\u00e1stico gruesos a escamas uniformes (de unos 12-15 mm). Este tama\u00f1o uniforme es esencial para mantener un caudal constante en la etapa de extrusi\u00f3n posterior.<\/li>\n<\/ul>\n<h4>Fusi\u00f3n estable y desgasificaci\u00f3n: L\u00ednea de peletizaci\u00f3n de escamas de PE SJ150<\/h4>\n<p>La segunda mitad del proyecto es el SJ150. <a href=\"\/es\/plastic-pelletizer\/\"><strong>L\u00ednea de peletizaci\u00f3n de escamas de PE<\/strong><\/a>que convierte las escamas de PE trituradas en gr\u00e1nulos de pl\u00e1stico limpios y reutilizables.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12560\" src=\"http:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-4.webp\" alt=\"PE Flake Pelletizing Line\" width=\"1100\" height=\"610\" srcset=\"https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-4.webp 1100w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-4-1024x568.webp 1024w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-4-768x426.webp 768w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-4-18x10.webp 18w\" sizes=\"auto, (max-width: 1100px) 100vw, 1100px\" \/><\/p>\n<p>Para esta prueba, el equipo t\u00e9cnico de BEIER Machinery se centr\u00f3 especialmente en el control de la temperatura y la desgasificaci\u00f3n del cilindro. Los residuos de PE posconsumo e industriales suelen contener restos de humedad o tintas de impresi\u00f3n. Por ello, nuestra extrusora SJ150 est\u00e1 equipada con un sistema de ventilaci\u00f3n de doble vac\u00edo.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12559\" src=\"http:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-5.webp\" alt=\"PE Flake Pelletizing Line\" width=\"1100\" height=\"450\" srcset=\"https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-5.webp 1100w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-5-1024x419.webp 1024w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-5-768x314.webp 768w, https:\/\/www.beierrecycling.com\/wp-content\/uploads\/2026\/07\/shredding-pelletizing-line-for-southeast-asian-5-18x7.webp 18w\" sizes=\"auto, (max-width: 1100px) 100vw, 1100px\" \/><\/p>\n<p>Durante la prueba de extrusi\u00f3n continua de cuatro horas, las bombas de vac\u00edo eliminaron eficazmente el aire y la humedad atrapados en el pl\u00e1stico fundido. La superficie de corte con anillo de agua funcion\u00f3 sin problemas, produciendo gr\u00e1nulos densos y lisos, sin burbujas de aire ni filamentos. Estos gr\u00e1nulos cumplen con el estricto \u00edndice de fluidez en estado fundido (MFI) requerido para las plantas de fabricaci\u00f3n de tuber\u00edas y pel\u00edculas de nuestro cliente.<\/p>\n<h4>Resultados de la inspecci\u00f3n y pr\u00f3ximos pasos:<\/h4>\n<p>Ver las m\u00e1quinas funcionando simult\u00e1neamente en nuestra f\u00e1brica infundi\u00f3 en nuestro equipo de ingenier\u00eda y en el cliente total confianza en la configuraci\u00f3n. Registramos cargas de motor estables, temperaturas de rodamientos normales y una capacidad de producci\u00f3n que cumpl\u00eda con las especificaciones del proyecto.<\/p>\n<p>Una vez aprobada la prueba en f\u00e1brica, los t\u00e9cnicos est\u00e1n vaciando los sistemas de refrigeraci\u00f3n, desmontando los componentes m\u00e1s grandes y aplicando el embalaje protector. La pr\u00f3xima semana, toda la l\u00ednea de reciclaje se cargar\u00e1 en contenedores para su transporte mar\u00edtimo al sudeste asi\u00e1tico.<\/p>\n<h4>Preguntas frecuentes:<\/h4>\n<p><strong>P1: \u00bfEs necesario cortar previamente las tuber\u00edas de gran di\u00e1metro antes de introducirlas en la trituradora de 1600 mm?<\/strong><\/p>\n<p>R: No. El rotor de 1600 mm y la tolva horizontal permiten la carga directa de tuber\u00edas largas y enteras. Esto elimina el precorte manual y reduce los costos de mano de obra.<\/p>\n<p><strong>P2: \u00bfPuede esta l\u00ednea procesar pl\u00e1sticos distintos del PE?<\/strong><\/p>\n<p>R: S\u00ed. Con peque\u00f1os ajustes, los equipos de BEIER Machinery tambi\u00e9n pueden reciclar tuber\u00edas de PP, grumos de moldeo por inyecci\u00f3n, paletas de pl\u00e1stico y contenedores de alta resistencia.<\/p>\n<p><strong>P3: \u00bfC\u00f3mo evita la SJ150 la formaci\u00f3n de burbujas de aire en los gr\u00e1nulos finales?<\/strong><\/p>\n<p>A: Un sistema de ventilaci\u00f3n por vac\u00edo de doble zona extrae la humedad y los compuestos vol\u00e1tiles atrapados en el metal fundido antes del cabezal de extrusi\u00f3n, lo que garantiza gr\u00e1nulos s\u00f3lidos y uniformes.<\/p>\n<p><strong>P4: \u00bfPueden los clientes extranjeros participar en la prueba de f\u00e1brica de forma remota?<\/strong><\/p>\n<p>R: S\u00ed. Si no puede visitar BEIER Machinery en persona, le ofrecemos transmisiones de video en vivo e informes de prueba completos, que incluyen registros de amperaje y fotos de los pellets.<\/p>","protected":false},"excerpt":{"rendered":"<p>This week, the assembly workshop at BEIER Machinery completed a successful factory test run for acomplete PE pipe recycling line ordered by a client from Southeast Asia. The equipment package includes a 1600mm PE pipe shredding and crushing production line and an SJ150 PE flake pelletizing line. Designed to process thick-walled, large-diameter polyethylene scrap into high-grade recycled granules, the entire system ran under full load during the trial. Here is a technical breakdown of how the machines performed on the shop floor. Tackling Large-Diameter Scrap: The 1600mm Shredding and Crushing Line Recycling industrial or agricultural PE water pipes usually presents a major handling challenge. Because of their massive diameter and thick walls, operators often have to pre-cut the pipes with hand saws before feeding them into standard shredders. This step wastes both labor and processing time. To solve this, our client opted for BEIER Machinery&#8217;s 1600mm pipe shredding line. During the test run, we loaded whole sections of large-diameter PE pipes directly into the feeding trough. Smooth Grasping and Shredding: The automated hydraulic pushing system kept a steady feed pressure against the rotor. Even when processing 80mm thick pipe walls, the rotor operated smoothly without motor stalling or current spikes&#8230;. <\/p>","protected":false},"author":1,"featured_media":12563,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[68,63],"tags":[],"class_list":["post-12525","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-customer-case","category-company-news"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>1600mm PE Pipe Shredding and SJ150 Pelletizing Line<\/title>\n<meta name=\"description\" content=\"See the successful factory test run of BEIER Machinery&#039;s 1600mm PE pipe shredding line and SJ150 pelletizing line for Southeast Asian client.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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